What Are You Waiting For? Get Woodworking!

GWW13 - Bevel

We’re coming to the end of Get Woodworking Week, the brainchild of my friend and blogger extraordinaire, Tom Iovino of Tom’s Workbench. I’ve been banging my head against the proverbial wall all week trying to come up with a topic to share, so I started thinking back to what got me into woodworking. And I think this is true of many of us that have taken up this hobby and that is to believe that we can make something, usually for our homes, that fits a particular need in our lives or household that really can’t be bought in any store, or the ones you can buy are pretty much crap, and we know we can somehow do better. In my case that item was a stool. What made this stool unique to me was that it was made to help my wife while she was nursing our second child. You see, my wife (actually ex-wife now but go with me here) is relatively short at about 5′ even, and when she would use the rocking chair to nurse, her feet couldn’t make steady contact with the floor in order to go comfortably back and forth. So, I came up with the idea of making a foot stool for her that was just high enough for her to keep her feet firmly planted, but with an angled top to keep her feet at a comfortable angle. Below is what I came up with.

The top came from an old drawer front, and the legs from a short piece of poplar from Home Depot. The tools involved weren’t much-a circular saw, jigsaw for the arch on the legs, and an old router borrowed from my dad with a round-over bit, screws, glue, some stain and wipe-on poly. That’s it. It worked out perfectly for her, and when she was done using it, my mom decided it would be perfect for her to prop up her feet while at the kitchen table. My mom used it up until she passed away this past year, a good seventeen years or so of continuous use between the two of them. It’s got it’s share of dings, but has held up pretty darn well. The stool is now back with me and I have no idea what I’m going to do with it, but I’m sure it’ll come in handy to someone somewhere.

It’s not much, but I made it, it got used, and that’s pretty cool.

Posted in Misc.

Been a Little Quiet Lately…

This blog has been too quiet for too long, which wasn’t at all intentional. Heck, I didn’t even finish out a full year before I flamed out. I’m not really sure what happened, but I don’t plan on letting it happen again anytime soon. I know-famous last words right? Thinking back, The basement/shop had just gotten so cluttered it was hard to even move around down there, so I took a very long, systematic approach to cleaning it out as best I could. Translation-I’m really slow. Many trips to the dump, Goodwill and the like at least got me some workable floor space. Meanwhile, my son, after spending the entire spring in Italy for a so-called “Study Abroad” program where he visited more countries in 4 months than I have in my life, stayed in Boston for an internship and additional classes all summer. So the extra muscle I was hoping to have on hand was only home for maybe 4 days to reload for the fall semester. With him heading off to his final year, and my daughter starting her first year down south in Savannah, it was a hectic couple of weeks.

A few weeks later though, my dad was medevaced  to Johns Hopkins with some major abdominal issues. Without going into the details, these issues began about 30 years ago and they finally got the better of him. Despite the best efforts of the Hopkins staff (and they are amazing believe me), he passed away surrounded by his wife and children 2 days later at 85. My son, who was very close to his grandfather, was called on to deliver the eulogy at the funeral a week later, and did an incredible job. Even though he seems to care less about woodworking (what 22-year-old really does), his mom and I are extremely proud of him. My mom seemed to be holding up very well, the kids went back to school, and life went on.

Around the middle of October, I finally made a real breakthrough in my shop, just going on a organizing blitzkrieg one weekend, and finally was able to arrange my workbench and other shelving/bench units along the walls, and a nearly clear main floor area. There’s still a lot to be done, but at least this gave me usable space. Now, all I needed was a project to start on, but work, life and a hurricane got in the way.

Fast forward to November, and Thanksgiving. My daughter and I drove up to Hanover, PA to pick up my mom and continue on to New Jersey to spend the holiday with my brother and his extended family. We all had a great time, feasting on a turkey that was roasted outside on their grill, all the while watching the Redskins beat up on the Cowboys. A great day with great people. On Friday we made the 4 hour trek back to Hanover to drop my mom off. We had dinner with her, and then headed back to MD. Then, early Sunday afternoon, I got a call from my sister that mom had just passed away. She had gone to the hospital earlier that morning suffering chest pains and shortness of breath. The doctors did all they could to revive her, but it wasn’t meant to be. So there it was-almost 2 months after my father’s funeral, mom went to join him.

So, they’re in a better place now, and I’m down here working to get there one day myself. Even though we were sad for a little while, they both had lived long and productive lives, passing away at 85 and 80 years respectively. We were able to share wonderful memories with family and friends in the past few months, and that’s taken away a lot of the sting of them not being around for Christmas for the first time. My ex-wife has also been a terrific friend during all of this, taking me and our daughter out to dinner once, and having me over for Christmas dinner with the kids.

I’m really trying not to too maudlin here, so forgive me if I have. This has been a very difficult post to write for me, but doing so has been a little therapeutic in a way, and I thank you for bearing with me.

Even with all this, or maybe because of it, I actually ended up getting into the shop and making gifts-out of wood no less! I made 3 small gifts in less than a month, which for me is monumental, and there’s still a fourth in progress. That’s the subject of my next post, so stay tuned. And although I never made it to WIA this past year, I still got to meet in person some of the terrific woodworker bloggers who’s exploits I’ve been following since I’ve gotten into this hobby-Tom Iovino, Kari Hultman, Mark Hochstein and Adam Weigand at a dinner in Gettysburg, and Dyami Plotke, who was kind enough to let me hang out at his shop for a little while while on my way back from Boston around Labor Day.

Anyway, enough mushy stuff. I hope this will be a fresh start for me doing more woodworking and writing about it. I already have the next few posts lined up with subject matter, including Tom’s awesome Get Woodworking Week coming up next month, so please stay tuned, and thanks for reading.

Posted in Misc.

A Little Tool Aquisition

So, a few weeks ago, an local organization called PATINA (great acronym, right?) held their annual Spring tool sale and auction. This is my first time going to this event, or any event like this for that matter. Seeing as it also happened to be on the way to my folks house in PA made it an easy call. When my daughter and I got there about an hour into the sale, it was already pretty crowded, but seeing as this part was outdoors, and it was chilly with a brisk breeze, it may not have been as crowded as it would have been otherwise. I was amazed at the sheer quantity of tolls and other assorted things laid out on tables, in the backs of trucks, and in boxes. I only really had a couple of tools I was specifically looking for, and a hard-set budget of $100. Fortunately, someone had cautioned me to be careful of looking carefully through the chaff to get the deals, but being the noob that I am at this, that’s way easier said than done. I wish I had the foresight to take some pictures of all the old hand planes, saws and other tools, vintage and otherwise, that I saw here. I could have spent a lot more than I did, and I’ll definitely be back next year.

The two primary tools I was looking  for were a spokeshave and some sort of handsaw, hopefully a nice Disston or similar. My daughter on the other hand, started finding things that seemed really out of place here, like a 1970′s era GAF movie camera (a bargain at $2). I browsed through the first 3 or 4 dealers I came to before finding this saw. I knew nothing about it at all, other than the handle looked to be in good shape, the length was about right for me, and the guy said it was just sharpened. On the last point, I will say the saw does look to be freshly sharpened, although how well I have no idea. It seems to be about 8 TPI, which I’m pretty sure means its a rip saw. It was made by Richardson Bros. of Newark, NJ, and the medallion matches the mark on the saw plate. The handle has a small split down at the bottom nut, but is otherwise in very good shape. If anyone knows anything about these saws and how good or bad they are, please let me know.

I finally found a Stanley No. 151 spokeshave which needs a little work, but not bad for $10. I think I have it dated to around 1913-1919 as a type 2. This thing was obviously a user, as the blade that came with it has been sharpened a lot, and there’s barely any metal left between the edge and the slot for the screw. I also picked up an 8″ pair of dividers, a 24″ Stanley wood folding rule, and a random moulding plane. The whole batch of stuff came in at about $50, so I think I did pretty well.

I’ve also been working on cleaning out the basement/shop and have made a lot of progress. Hopefully I’ll be able to start working on a project or two in a couple of weeks or so. The first thing I may try is a keepsake-type box. No more details than that for now, as I’m hoping it’ll be a surprise for the intended recipient.

As always, thanks for taking the time to read my ramblings, and if haven’t yet, head on over to the Modern Woodworkers Association, of which I am a proud member. Some great stuff going on with these folks.

Posted in General

Get Woodworking!

GWW111

 

A few months ago, after Woodworking In America was over, Tom Iovino of Tomsworkbench.com (The man, the myth, the monkey) came up with this great idea that quickly evolved into Get Woodworking Week. The concept is simple-use our own experiences in this great hobby to encourage others to try and take the plunge themselves. You don’t need much to get started, and the rewards are infinite. My contribution to this effort is part personal back-story and part super simple project.

I, like a lot of other people, was originally bitten by the bug as far back as college, when as an Advertising Design major, made my own supply cart out of particle board that I thought was pretty darn clever at the time. It had a few drawers, vertical dividers to hold works-in-progress, and a flip-open top that gave me two usable areas when I needed it. Fast forward to married life. By that time I was already a fanatical viewer of This Old House and the New Yankee Workshop, but my budget rarely allowed me to do much more than some home improvement projects. Actual furniture making was out of the question, even though the fire was still smoldering to do so. Every once in a while, I was able to save up enough to buy a tool to add to my collection in hopes that it would eventually lead me back here. A nine-inch long piece of cherry.

Around Christmas time, my Mom was looking for a way to hang some cordial glasses she has underneath the cabinets in her kitchen, accessible but out of the way. Normal cup hooks from the big box stores were way too small for what she wanted, so I volunteered to make her something using what I had at home-except I didn’t have hooks big enough at home, so those came from Lee Valley. I laid the 4 hooks across a cherry board that I’ve had laying around for close to 10 years now, and came up with a length of 9″. I used my table saw to cut it both to length and to rip the width, although a jig saw would have done just as well. I then used both a #4 smoothing plane and a low-angle block plane to true up and smooth the board for finishing. Yes, I consider myself a hybrid woodworker (there’s a term you’ll hear a lot) and use the hand tools mostly for finish work at this point. None of my hand planes are Lie-Nielsen or Veritas, they are either WoodRiver or vintage Stanleys I got from eBay. I’ve learned to get the best that I can afford, and to only buy a tool when I actually need to.

After I got the board flat and square (no sanding involved-hand planing leaves a surface as smooth as glass and is well worth the effort), I applied 2 coats of boiled linseed oil over 2 nights, which makes the grain really pop. Then it was 2 coats of Arm-R-Seal to complete the finish and seal it against things that happen in a kitchen. Last night I attached the hooks and think it looks pretty good for a short stick of wood.

This slideshow requires JavaScript.

The point is, woodworking can be enormously gratifying even when doing the smallest of projects, and it doesn’t take that much to get started. The online community has a wealth of information-much of it free-and is extremely helpful and supportive to newcomers. I’ve made a lot of great friends here over the past few years, and hope to meet and make more in the future. Now get off your butt and Get Woodworking!

 

 

 

Posted in Misc.

New Years To-Do List

Wow, time flies! I just realized that it’s been over a month since my last post and thought I should do something about that. Although I’m not currently doing any woodworking projects, I’d thought I’d bring you up to date as to what I’m planning over the next couple of months. I mentioned in my last post that the major take-away from the mini-desk build, is that my “shop” is way too cluttered to function properly. So, over the next month, I plan to make use of the indentured servitude help from my home-from-school-for-a-month son to clean out and reorganize the various basement spaces as much as possible. Some of the larger things I’ll be getting rid of include a 5-drawer legal size filing cabinet, a disassembled daybed and various stuff that never made it to eBay and probably never will. Then comes the boxes of miscellaneous “stuff” (yes, it looks like I’ll use that word a lot here) from the kids’ rooms that at the time made sense to box up and put away, and now I think it can be sorted through and condensed (my 17-year old doesn’t need those boxes of crayons after all!). There’s also an kids toy box that’s made out of southern yellow pine that I’ll probably take apart and reuse somehow.

Whatever I don’t outright get rid of will go into the midget storage area (so-called because of the under 5 foot ceiling height) and maybe a small area under the stairs. Once that’s out of the way, I’m going to try and build the fold-flat worktable featured in the Oct. 11  of Wood Magazine. This looks like a great solution for my small shop space and budget. Then hopefully it’ll be onto a bench hook and shooting board for the workbench, and I think I finally came up with a way to do a crosscut sled for my crappy table saw.

Sometime over the holidays I ordered the Paddle Cutting Board package from Bell Forest Products with no one in particular in mind to give it to, or a time frame to finish it in, but just give a shot and see how it comes out. I really wish I had a band saw now, so hopefully I’ll be OK with my jig saw. I would like to start this by February, but we’ll see how goes. That’s when my day job starts to get very busy as we go into tax season.

I have a lot of long term projects floating around in my head as far as stuff I’d like to make or the house, but nothing on paper until I get other things squared away in the shop. I suppose some of the plans will change along the way, as most woodworking projects do. I hope to finally join up with the WoodWhisperer Guild soon as well, so I can keep up with those projects, learn new techniques and get more involved in that community. It really is incredible how open and supportive the woodworking community is. There are so many fellow woodworkers out there that I’ve gotten to know over the past year or so that I have helped me along in my journey that I consider friends, and I hope to actually meet them in person one of these days!

So, that’s all I have for now. I’ll put up more posts as I start cleaning up the shop and doing actual woodworking, or maybe even if I feel like posting a non-woodworking related thought or two. Who knows?

See you all next year!

Posted in Misc.

The Finish Line

Welcome back! For those of you that follow me on Twitter (see the link to the right) and Google+, you may have seen a few updates to the glue-up and staining progress. The glue-up went surprisingly well (anything that turns out right is surprising to me at this stage), albeit slowly since I don’t have that many clamps.

Glue-up 1After the glue-up I took the top outside and sanded it down to 400 grit to get it as smooth as possible. Not as good as a smoothing plane, but that don’t work so well on plywood, does it?

After a quick drop-on test fit, I finally got around to applying stain. One of the overriding factors in this project is that it would have to relatively dark to “fit in” with the dark office furniture we have. I think the laminate is supposed to look like walnut, but its really hard to tell at this point. I decided to stain the top and base separately, but this ended up making it take longer since I could only do one at a time. Not a decision I regret since I don’t think it would have come out as well if I did it the other way.

The only stain I had on hand that would have been even remotely close was a Watco Cherry Danish Oil. I did some testing on scraps of all 3 woods, and they all came out with a more reddish tint than would work for me, so on my way home from work the next day I headed to the local Woodcraft and chose a General Finishes American Walnut oil stain. I started applying that night, and knew I was on the right track after the first coat.

Desk Top-1st coat The next week or so were full of evenings of “apply a coat, wait until tomorrow”, but after 4 or 5 coats I finally got it to the tone I was looking for. So then it was time to move on to the legs. These actually went quicker, or at least they seemed to since it was just one type of wood and a consistent absorption and curing rate. All in all, I’m somewhat amazed that all three types of wood came out as close as they did.

Next came the varnish. I used Arm-R-Seal since its easy to apply and I like the look of the satin finish. Nothing more complicated than that. I used old, clean T-shirt pieces to apply, with #0000 steel wool rub-downs on either side of the final coat. All-in-all, the finishing took about 2 weeks, wrapping up around Halloween.

The following weekend I finally got to move it into it’s final location-my day-job office. As I said at the beginning of this project, I have a space in the corner next to my regular desk that I wanted to use for working on other computers without taking up any space on my desk. This is the perfect size for setting up a keyboard, mouse, monitor and other connections so I can quickly set up a desktop or laptop and access it quickly just by swinging my chair around.

Transporting was more of a challenge than I anticipated. I assumed (yes, I know) that with the base’s odd shape, I would be able to slide the long side into the trunk with the back seats folded down and the other end would plop down nicely into the trunk opening. Not so. Turns out either the left side was too wide or the front-left section was too long to be able to fit it in the trunk without breaking it, so I ended up wrapping a blanket around the front-center leg and rested it on the back window while coming through the gap between the trunk lid and the window. Then I tied down the trunk lid carefully to prevent damage, and I was on my way. Luckily the weather cooperated.

I got it to the office in one piece (well, actually 2 pieces), laid the top upside-down on the carpet and attached the base with some table clips I picked up at Woodcraft. I cleaned out the corner and dropped in the desk. Perfect fit! It came out a little taller than I intended, about a half-inch taller than the other desk, but I can live with that.

So, now that that’s all done, what’s next? Well, one thing this project drove home is that at this point, my basement/workshop is so cluttered that I spent more time moving stuff around to make room for that task at hand than I spent working on the desk, so I’ll be spending a lot of time just cleaning. I also plan on making some small things like a bench hook and shooting board.

Once again, thanks for stopping by and see you next time!

Posted in Projects

Mini-Desk, Joinery Edition

So, I’ve been kind of stalled the past couple of weeks while I tried to figure out how I was going to join the legs to the aprons. I thought about going full mortise & tenon, but seeing as I’ve never done one before and this is supposed to be a relatively quick project, I quickly tossed that idea. The second issue I wanted to address was to somehow dress up the aprons so they wouldn’t be too plain. At first I thought to add a slight arch to each of the pieces, but since they are all different lengths, (from 8″ up to 40″), that would be more trouble than it was worth. Inspiration came in the form of the latest issue of Fine Woodworking magazine. There I noticed an article that showed a Shaker side table, and two things caught my eye-one was the edge detail given to the aprons, and the other was the use of dowels to join the legs to the aprons.

The edge detail it showed was a simple bead along the bottom edge. And as luck would have it, I actually picked up a beading bit from Rockler sometime during the past year when they had it on sale for $9.99. Score! So now I had to cut the 4 aprons down to size, and since they’re all different lengths I couldn’t just measure 2 sides, cut two pieces for each measurement, and be done with it. Nope, I had to do each one individually, and I figured the easiest way was to mark where each leg would be on the underside of the top and measure in between. Once that was done, it was off to the table saw to cut each piece to length. Let me reiterate that I really dislike having to make crosscuts on this thing. Having a non-adjustable sliding miter table is really annoying when I keep having to back the miter/crosscut fence off 90 degrees by 1 degree in order to get it square. I need to come up with a way to make a crosscut sled that will work on it.

Anyway, once I had those cuts done, I set up the router table with the beading bit and ran a few test cuts to make sure the profile looked right. I have to say, making the bead was one of the easiest parts of this project, but it makes the finished product so much nicer. I really love this router! (yes Dyami, just one).

I still hadn’t cleaned up the saw marks on the legs yet, so I finally got to break out the hand planes. God, what fun that was! I used a combination of a  #4 smoother and a low-angle block plane, and once I got tuned-in and going, it was hard to stop. I know this is only poplar, but the planes left a surface smoother than anything I’ve ever gotten from sanding. And quite a pile of shavings!

Next up is attach the aprons to the legs in a sturdy, non time-consuming way. I have a dowel jig, I had a bag of dowels the right size, so this was also a no-brainer. My dowel jig is actually a BeadLock device, but I didn’t quite use it the way it’s meant to be. I just drilled out the 3 primary holes so I could get 3 dowels in there close together. Just had to make sure I used the same measurement down from the top of the legs and aprons to set the jig so everything would line up, and even this was just a “yeah, that looks good” kind of measurement. I had to really concentrate here to keep the position of each leg straight in my head so that each leg would have the right number of holes drilled in the right place, as 2 legs only have one set of holes and the other 3 legs have 2 sets. Once the drilling was done, I did a dry fit using 2 dowels per face, laid the desktop on top of the base and was actually somewhat amazed it looked as good as it does!

Next up: Glue-up and maybe even finishing! Thanks for reading, and please let em know what you think.

 

 

Posted in Projects

Enter your email address to follow this blog and receive notifications of new posts by email.

Join 4 other followers

Woodwhisperer Guild

I'm a member-you should be too!

Post Calendar
May 2013
S M T W T F S
« Feb    
 1234
567891011
12131415161718
19202122232425
262728293031  
Follow

Get every new post delivered to your Inbox.

%d bloggers like this: